GEOGRAPHY OF DPGI GMBH PROJECTS

[00] CLIENT
JSC KAZZINCMASH
Ridder, Kazakhstan

A company specializing in metallurgical engineering and industrial infrastructure.

[01] CONTEXT
As part of the modernization of the metallurgical infrastructure, it was necessary to develop a spatial structural system for a flue gas cleaning complex integrating filtration equipment, gas extraction systems, maintenance platforms, and pipeline infrastructure.
The project required the installation of heavily loaded engineering systems within an operating industrial facility while meeting industrial safety and operational requirements.

[02] OBJECTIVE
To develop the engineering structure of the flue gas cleaning complex, including a complete set of structural design and fabrication documentation for manufacturing, installation, and integration of equipment into the plant’s metallurgical infrastructure.

[03] SOLUTION
DPGI developed the structural system of the flue gas cleaning complex, coordinating process equipment, ductwork, and engineering infrastructure requirements.
The scope of work included:

— design of load-bearing steel structures for the complex

— integration of gas extraction and filtration systems

— design of supporting structures for ductwork systems

— preparation of complete structural design and fabrication documentation

— coordination of operational and installation loads

— preparation of documentation for manufacturing and installation

[04] RESULT
A flue gas cleaning complex with a total area of 1,644 m², a height of 27.5 m, and a total steel structure weight of 573.11 tonnes was developed.

A complete set of structural design and fabrication documentation was prepared for manufacturing and installation, ensuring the integration of filtration equipment, engineering systems, and pipeline infrastructure within the metallurgical facility.

The complex was fully prepared for industrial implementation and subsequent equipment installation.

[05] STRATEGIC IMPACT
The project reinforced DPGI’s expertise in the development of specialized engineering structures for metallurgical facilities and industrial air pollution control systems, including the coordination of complex process and infrastructure systems within a unified industrial environment.

[00] CLIENT
Metallurgical Enterprise
Lviv, Ukraine

A metallurgical production facility developing infrastructure for metal refining and advanced process operations.

[01] CONTEXT
As part of the expansion of the metallurgical facility, it was necessary to develop a multi-level structural system for a refining shop accommodating process equipment, engineering utilities, maintenance platforms, and vertically integrated production areas.
The project required the design of a spatial steel structure capable of supporting high operational loads while meeting process requirements and industrial installation conditions.

[02] OBJECTIVE
To develop the engineering structure of the refining shop, including a complete set of structural design and fabrication documentation for manufacturing, installation, and integration of metallurgical process equipment.

[03] SOLUTION
DPGI developed the spatial structural system of the production facility, coordinating process, operational, and installation requirements throughout the project.
The scope of work included:

— development of the load-bearing steel structure of the refining shop

— design of the multi-level production framework

— integration of process platforms and engineering zones

— preparation of complete structural design and fabrication documentation

— adaptation of the structural system to process equipment requirements

— coordination of installation and operational loads

— preparation of documentation for manufacturing and installation of steel structures

[04] RESULT
A refining shop structure with a total area of 2,480 m², a height of 42.2 m, and a total steel structure weight of 579.65 tonnes was developed.

A complete set of structural design and fabrication documentation was prepared for manufacturing and installation, ensuring the integration of process areas, engineering infrastructure, and vertically organized production zones into a unified industrial system.

The facility was fully prepared for implementation and installation of metallurgical equipment without the involvement of additional design organizations.

[05] STRATEGIC IMPACT
The project reinforced DPGI’s capability to develop complex multi-level production facilities and specialized metallurgical infrastructure tailored to the requirements of specific industrial operations. By delivering fully coordinated engineering solutions, the project reduced engineering coordination timelines and minimized the client’s dependence on additional contractors.

Projects were implemented for metallurgical enterprises involving the replacement of steelmaking furnaces, reconstruction of transformer infrastructure, and integration of new process equipment into existing production environments. Engineering systems were upgraded to support increased operational loads and long-term production growth.

[00] CLIENT
LLC VKM-Steel
Vyksa Steel Works JSC

Metallurgical enterprises implementing the modernization of steelmaking operations, increasing production capacity, and upgrading technological infrastructure.

[01] CONTEXT
As part of the development of metallurgical production facilities, it was necessary to modernize existing steelmaking capacities through equipment replacement and adaptation of infrastructure to new process requirements.

The projects were executed within active production environments, requiring uninterrupted operation of technological processes, integration of new equipment, and reconstruction of the facility’s power infrastructure.

[02] OBJECTIVE
To modernize steelmaking facilities through the implementation of new electric arc furnaces, preparation of engineering infrastructure, and enhancement of production performance.

[03] SOLUTION
A comprehensive scope of engineering, construction, and installation works was carried out to modernize the steelmaking infrastructure of the facilities.

The scope of work included:

— installation of a 12-ton electric arc furnace at LLC VKM-Steel

— replacement of a 160-ton steelmaking furnace with a new 180-ton furnace at Vyksa Steel Works JSC

— reconstruction of transformer facilities

— construction and integration of maintenance platforms and process steel structures

— adaptation of engineering infrastructure to increased production loads

— coordination of equipment installation and integration within existing production environments

[04] RESULT
The steelmaking capacities of the metallurgical facilities were modernized through the integration of new melting equipment and upgraded engineering infrastructure.
The facilities were fully prepared for continued operation under increased process loads and production requirements.

[05] STRATEGIC IMPACT
The projects increased production capacity and operational reliability, modernized critical technological infrastructure, and established a foundation for the further development of steelmaking operations.

[00] CLIENT
KAZZINCMASH LLP, KAZZINC JSC
Ridder, Kazakhstan
Novolipetsk Steel (NLMK)

Operating metallurgical enterprises implementing programs aimed at technological modernization and improved environmental performance.

[01] CONTEXT
Existing production facilities required the modernization of melting equipment and the upgrade of flue gas treatment systems.

Key objectives included improving the reliability of smelting operations, ensuring compliance with environmental regulations, and integrating new equipment into existing plant infrastructure without interrupting production.

[02] OBJECTIVE
To increase production efficiency and environmental sustainability through the installation of new melting equipment and the implementation of modern flue gas cleaning systems.

[03] SOLUTION
A comprehensive package of engineering and implementation solutions was developed and executed in accordance with industrial safety requirements and continuous production principles.

The scope of work included:

— installation of a new 6-ton melting furnace

— integration of equipment into existing power supply and process systems

— installation of SoftPlim filtration units, induced draft fans, and ductwork systems for EAF No. 4

— construction of a new flue gas cleaning facility

— development of a new transformer substation area

— modernization of existing production workshops and supporting infrastructure

[04] RESULT
The smelting capacity of the facilities was successfully upgraded.

Flue gas extraction and treatment systems were modernized, resulting in reduced emissions and compliance with environmental standards.

The reliability of the power and engineering infrastructure was significantly improved.

[05] STRATEGIC IMPACT
The project established a technological foundation for the sustainable development of metallurgical production.

Environmental risks were reduced, the investment attractiveness of the facilities was strengthened, and the infrastructure was prepared for future capacity expansion without structural limitations.