GEOGRAPHY OF DPGI GMBH PROJECTS

Development of project documentation for a full-cycle foundry complex with a production capacity of 55,000 tonnes per year, taking into account process requirements, environmental standards, and implementation conditions.

The project ensured the integration of all engineering systems, coordination of technical solutions, and preparation for regulatory approval and subsequent construction.

[00] CLIENT
Industrial Enterprise

A company planning the development of a new full-cycle foundry facility as part of its long-term industrial growth strategy.

[01] CONTEXT
The client required the development of a new full-cycle foundry for the production of cast iron castings with specified quality and production performance requirements.
The project involved the creation of a technologically balanced production facility while meeting environmental, engineering, and operational requirements.

[02] OBJECTIVE
To design and prepare for construction a foundry complex with an annual production capacity of 55,000 tonnes of cast iron castings.

[03] SOLUTION
Basic engineering and project documentation were developed for a full-cycle foundry facility with the integration of all process and engineering systems.

The project included the development of the following production areas:

— melting shop

— raw material preparation area

— core making facility

— moulding sand preparation facility

— pouring and cooling area

— casting cleaning and finishing area

In addition, the following engineering systems were developed:

— air pollution control system

— water treatment system

— waste management system

[04] RESULT
A technologically balanced full-cycle foundry production concept was developed.
Complete project documentation was prepared for implementation and future construction of the facility.

The design achieved a planned production capacity of 55,000 tonnes of castings per year.

[05] STRATEGIC IMPACT
The project established the engineering foundation for the development of a modern foundry facility, integrating production, environmental, and infrastructure systems into a unified industrial complex while ensuring readiness for future implementation and operational growth.